Ammunition & Hand Loading > Cartridge and Shotshell reloading

Powder Coating Lead Bullets

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bkoenig:



Ok, I FINALLY got around to picking up a powdercoat gun from Harbor Freight today.  Used the 20% off coupon and got it for $48 before tax.  Of course, my air compressor crapped out a while back so I needed a new one, and then I needed the powder, and a regulator, and.....

So for the price of a few thousand Berry's bullets I am now ready to start coating.  Oh well, I needed a new compressor anyway.  Hopefully I'll be able to give it a try yet this weekend, otherwise I'm on the road for work next week.  I had considered just staying with plain cast bullets since they shoot pretty well and I really don't get much leading, but I've gotten tired of all the smoke from the lube.

GreyGeek:
Another data point in  the old axiom: "When it rains ...  it pours!"

unfy:
Hm, I picked up their little 3 gallon pancake compressor.  I think it was 3 gallon ?

I dunno, but didn't need a regulator - has one on it... and it's been working fine.

I've been a bit busy with real life and horrible budgeting concerns (ie: haven't had internet at home for 6 months ?) ... so haven't played with SCIENCE much lately.  I'm sure DangerousDrummer is looking for me to comment on his copper plating success hehehe.

I haven't made the sheath/bullet holding pin whatever things for the powder coating jig yet.  For a moment, I thought I was gonna get away with just PoP nubbies on the metal tubing -- but forgot need an electrical contact as well.  *sigh*. 


Anyhoo, BK - ya should be able to grab an old cookie sheet or whatever sheet that comes with an old / cheap toaster oven - grab some aluminum foil (non-stick is better, and non-stick should face towards the lead... but regular will do too) - and that will give you an easy and quick intro to powder coat goodness that is still mostly effective ;)

bkoenig:
Yeah, I unboxed the compressor this afternoon and it had a built in regulator, so I returned the one I bought.

If I get time to cast some bullets tomorrow night I'll try to get them coated on Monday.

unfy:
recap:

* you can prolly use freshly cast bullets without any concern, but a 2 min soak in acetone prolly doesn't hurt

* tray that came with toaster oven or similar, with a sheet of aluminum foil over it

* any aluminum foil will do but nonstick aluminum foil is best, with nonstick side facing bullets

* ground clamp from gun goes on tray / sheet with bullets on it

* you want 1.0 to 2.0 inches between bullets, prolly 1.5 is good.

* rotate the tray a time or two to try to get more complete coverage while coating

* regulator on the tank should be putting out ~20lbs (i think! check prior in thread!)

* regulator on the gun works surprisingly well, too.

* it's messy, especially while learning, don't powder coat on any 'serious' floor

* i used a 3 sided (plus bottom) card board box as a cheap "paint hood" to good success

* don't use a tray or a toaster oven you'll be using for food ever again

* don't use kitchen oven

* don't bake indoors - fumes will kill you (possible exaggeration)

* bake at 400F for 20min

* my coatings are typically on the heavier side (prolly due to inexperience heh) but don't seem to affect things

* i don't pre-size the lead, i size it after baking (and cooling heh)

* i have a couple large plastic store bags that I keep the gun in after use ... cause it will still get powder everywhere when trying to store it etc heh


Most important:

take lots of pics, and post updates to thread!

:)

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